浅渍法发酵豇豆的工艺优化

以具有降解亚硝酸盐功能的植物乳杆菌（Lactobacillus plantarum）SD-7和具有优良抗氧化能力的植物乳杆菌（Lactobacillus plantarum）FM-LP-9为复合发酵剂（1∶1），采用浅渍法发酵豇豆。以硬度和感官评分为考察指标，通过单因素试验及响应面试验研究复合发酵剂接种量、发酵温度和发酵时间对浅渍法发酵豇豆品质的影响。结果表明，最佳发酵工艺条件为发酵温度25 ℃，接种量5%，发酵时间125 h，在此优化条件下，得到的浅渍法发酵豇豆硬度为47.31 N，感官评分为90.98分，香气浓郁、口感脆嫩。     

Highly efficient two-stage ring-opening of epichlorohydrin with carboxylic acid in a microreaction system

Ring-opening of epoxides with carboxylic acids has been widely used to prepare many high value intermediates in the polymer and pharmaceutical industries. Most of conventional processes proceeded in batch stirred reactors. As such they always suffer from low productivity and selectivity. Here we developed an advanced technology to perform the ring-opening reaction of epichlorohydrin with neodecanoic acid (NDA) for continuous production of 3-chloro-2-hydroxypropyl neodecanoate in a more efficient and safer way. A microreaction system where a microreactor connected to a stirred reactor was established. When the conversion of NDA rapidly reaching around 90% in a microreactor at 110°C, the reaction solution was transferred to a stirred reactor at 90°C. This two-stage operating mode can reduce the reaction time and improve the selectivity through free switching of temperature in the consecutive two reactors, thus substantially reducing the consumption of energy and materials.     

Tetragonal tungsten bronze phase potential in increasing the piezoelectricity of sol-gel synthesized (K0.5Na0.5)1-xLixNbO3 ceramics

(K,Na)NbO₃ (KNN)-based ceramics have been proven to be formidable candidates among lead-free piezoelectric materials, yet poor reproducibility always hinders their progress. In the present study, the effects of low lithium substitution on the electrical properties and microstructure of (K_0.5Na_0.5)_1-xLi_xNbO₃ (KNLN) ceramics were investigated. All samples were synthesized by the sol-gel method. The Curie temperature (T_C) of the ceramics shifted to higher temperature and gradually decreased the monoclinic-tetragonal (T_M-T) phase transition. Li⁺ substitution had a prominent effect on the ferroelectric properties and improved the piezoelectric coefficient (d₃₃) up to 181 pC/N. X-Ray Diffraction (XRD) studies and Field Emission Scanning Electron Microscopy (FESEM) images revealed an inevitable tetragonal tungsten bronze (TTB) secondary phase, which was formed during the preparation process. It was demonstrated that the volatilization of Li⁺ cations facilitated TTB growth. The coexistence of two different phase structures proved to enhance the KNN piezoelectric performance.     

Reaction behavior of quartz in gibbsite-boehmite bauxite in Bayer digestion and its effect on caustic consumption and alumina recovery

A high content of quartz is usually present in Australian gibbsite-boehmite bauxite. The reaction between quartz and sodium aluminate solution at high temperatures in the Bayer process can lead to loss of alumina and sodium oxide. Therefore, to improve alumina recovery, the reaction of quartz needs to be avoided. The digestion behavior of Australian gibbsite-boehmite bauxite and pure quartz in the Bayer process at 230–250 °C was systematically studied in this paper. The mineral composition and morphology of the reaction products were characterized and the kinetics of the quartz dissolution process was studied in detail. It was shown that boehmite in gibbsite-boehmite bauxite can be completely digested at high temperature (250 °C) with a short digestion time (5 min). A short digestion time results in a low reaction rate of quartz in bauxite, and is ideal for alumina recovery at high temperatures. The quartz reaction rate rapidly increases with longer digestion times. The apparent activation energy of the dissolution of quartz in bauxite in the caustic solution is 151.9 kJ mol^?1, and the rate-controlling step of this reaction process is the interfacial chemical reaction. By controlling the particle size of bauxite, the digestion temperature, and the digestion time, the reaction rate of quartz in bauxite can be inhibited, which is beneficial for improving alumina recovery and reducing caustic consumption. Therefore, based on the above theoretical research, a process for digesting gibbsite-boehmite bauxite is proposed using high digestion temperature (250 °C), short digestion time (5 min) and large mineral size. An economic benefit of about US$101.9 million for a refinery with the annual output of 2 million tons of alumina can be created by the proposed process.     

Ultrasonically dispersed multi-composite strategy of NiCo2S4/Halloysite nanotubes/carbon: An efficient solid-state hybrid supercapacitor and hydrogen evolution reaction material

Herein, we have developed a novel hybrid material based on NiCo₂S₄ (NCS), halloysite nanotubes (HNTs), and carbon as promising electrodes for supercapacitors (SCs). Firstly, mesoporous NCS nanoflakes were prepared by co-precipitation method followed by physically mixing with HNTs and carbon, and screen printed on nickel foam. After ultrasonication, a uniform distribution of the Carbon/HNTs complex was observed, which was confirmed by surface morphological analysis. When used as electrode material, the NCS/HNTs/C hybrid displayed a maximum specific capacity of 544 mAh g^?1 at a scan rate of 5 mV s^?1. Later, a solid-state hybrid SCs was fabricated using activated carbon (AC) as the negative and NCS/HNTs/C as the positive electrode (NCS/HNTs/C//AC). The device delivers a high energy density of 42.66 Wh kg^?1 at a power density of 8.36 kW kg^?1. In addition, the device demonstrates long-term cycling stability. Furthermore, the optimized NCS, NCS/HNTs, and NCS/HNTs/C nanocomposites also presented superior hydrogen evolution reaction (HER) performance of 201, 169, and 116 mV in the acidic bath at a current density of 10 mA cm^?2, respectively. Thus, the synthesis of NCS/HNTs/C nanocomposite as positive electrodes for hybrid SCs opens new opportunities for the development of next-generation high energy density SCs.     

An integrated model for analysing the effects of ultrasonic vibration on tool torque and thermal processes in friction stir welding

An integrated model of ultrasonic vibration enhanced friction stir welding (UVeFSW) is developed by integrating the thermal-fluid model with the ultrasonic field model and tool torque model. The tool torque and the heat generation rate at tool/workpiece contact interfaces are coupled with the interfacial temperature, strain rate and ultrasonic energy density. The model is used in quantitatively analysing the effects of ultrasonic vibration on tool torque and thermal processes in friction stir welding (FSW). The results show that ultrasonic vibration reduces the flow stress, which results in a decreasing of tool torque, interfacial heat generation rate and interfacial temperature. The complicated interaction of ultrasonic energy with the thermal processes in FSW leads to a gentle thermal gradient and an enhanced plastic material flow in UVeFSW. The model is validated by a comparison of the calculated thermal cycles and tool torque at various welding parameters with the experimentally measured ones.     

Generalized linear model based monitoring methods for high-yield processes

Emerge in technology brought well-organized manufacturing systems to produce high-quality items. Therefore, monitoring and control of products have become a challenging task for quality inspectors. From these highly efficient processes, produced items are mostly zero-defect and modeled based on zero-inflated distributions. The zero-inflated Poisson (ZIP) and zero-inflated Negative Binomial (ZINB) distributions are the most common distributions, used to model the high-yield and rare health-related processes. Therefore, data-based control charts under ZIP and ZINB distributions (i.e., Y-ZIP and Y-ZINB) are proposed for the monitoring of high-quality processes. Usually, with the defect counts, few covariates are also measured in the process, and the generalized linear model based on the ZIP and ZINB distributions are used to estimate their parameters. In this study, we have designed monitoring structures (i.e., PR-ZIP and PR-ZINB) based on the ZIP and ZINB regression models which will provide the monitoring of defect counts by accounting the single covariate. Further, proposed model-based charts are compared with the existing data-based charts. The simulation study is designed to access the performance of monitoring methods in terms of run length properties and a case study on the number of flight delays between Atlanta and Orlando during 2012–2014 is also provided to highlight the importance of the stated research.     

基于混合模式快速电荷平衡的神经刺激器

设计实现了一种可用于脊髓神经刺激器的多通道大电流神经刺激器。提出将电极短接和插入短电流脉冲相结合的混合模式,在大电流下,能更加快速地实现电荷平衡。电路设计上,将ADC动态比较器的回踢噪声消除技术应用于神经刺激器,使得动态比较器在输入压差较小时能够输出正确的比较结果,从而将电极上残留电压保持在更安全的范围内。基于CSMC 0.25 μm BCD工艺进行设计与仿真,结果表明,在单向且最大刺激电流为4 mA、刺激脉宽为60 μs、刺激周期为750 μs的条件下,该15 V、16路神经刺激器能实现±50 mV安全电压的有源电荷平衡。     

水氯镁石制备金属镁的过程集成与能量分析

以无水氯化镁和氧化镁作为中间产物，电解和热还原为两个关键方法，集成各种相关过程，构建了从水氯镁石到金属镁的综合过程网络，其中涉及24个物种、20个化学过程和25个工艺路线；建立了最低能耗分析模型用于简单和复合过程的能量分析；利用物质的标准生成焓和多温等压摩尔热容，计算得出全部反应过程及工艺过程的能量消耗和热量移除。结果表明基于还原法的最优路径是水氯镁石用石灰法转为氢氧化镁，进而煅烧成氧化镁，再铝热还原成金属镁，该过程能耗360.15 kJ/mol，放出热量–315.46 kJ/mol；基于电解法的最优路径是石灰乳法生成氢氧化镁，再煅烧成氧化镁，通过在熔融电解质中电解生成金属镁，该过程能耗738.54 kJ/mol，放出热量–135.42 kJ/mol。无水氯化镁制备耗能高，不在最优路径中。     

退火工艺对激光选区熔化成形Ti6Al4V合金组织及室温力学性能的影响

以Ti6Al4V球形粉末为原料,利用激光选区熔化成形方法制备了Ti6Al4V合金试样,采用光学显微镜、扫描电镜及力学性能测试等手段,研究了退火工艺对Ti6Al4V合金室温力学性能及组织的影响规律。结果表明: SLM成形沉积态Ti6Al4V合金室温抗拉强度超过1200 MPa,而平均断后伸长率仅为4.0%;在650 ℃下进行真空退火处理,合金的抗拉强度仍保持在1200 MPa左右,规定塑性延伸强度R_p0.2高于1150 MPa,但试样的断后伸长率<10%;而在750及800 ℃下进行真空退火处理,合金试样的抗拉强度降至1100 MPa左右,规定塑性延伸强度高于1050 MPa,伸长率达到甚至超过10%,材料的综合强韧性得到明显提升。随着真空退火加热温度和保温时间的增加,SLM成形Ti6Al4V合金原始β晶界逐渐变模糊,晶粒趋向于等轴化。与此同时,快速冷却转变的α′针状马氏体未出现明显地粗化。